Dovient turns Lockout-Tagout into a five-phase state machine where every gate requires a photo and a signature. Permit expiry alerts before they lapse. Incident CAPAs that do not close without verification. TBT attendance logged by shift.
LOTO · Pump A-2 · WO #1247
Phase 3 of 5
Start work
Required
Photo of the locked disconnect
Signature to advance
The Dovient LOTO flow is a state machine. You cannot skip a phase, you cannot advance without the required capture, and every gate is attributable to the individual who signed it.
Energise-off, lock the isolator, attach the tag. Photo + signature.
Try-to-start, zero-energy test. Photo + signature required.
Work cannot begin until verify is signed off. Photo of the safe state.
Confirm area is clear, tools are off, no one downstream. Signature.
Final walkaround, return to service, close the LOTO record.
LOTO, permits, incidents, toolbox talks. Four views that cover the whole safety surface.
Active · plant A
7 locks applied
Pump A-2
Start workM. Rao
Conveyor 3
VerifyK. Das
Press L-2
Start workS. Banu
Gearbox GX-8
RemoveM. Rao
Every lock currently applied, who applied it, which asset, and which phase it is in.
Permits · active
2 expiring within 1h
Hot Work, Confined Space, Work at Height, Energised Work. One-hour warning before lapse.
Incident #0142
Slip near-miss
Cannot close
3 CAPAs open
Every incident requires CAPAs with named owner, due date, and verification sign-off.
This week
TBT by shift
Attendance logged per team and shift. Non-compliant shifts flagged before audit.
Every critical action is attributable, timestamped, and carries a photo. No spreadsheets, no binders, no paper-trail gaps.
Apply → Verify → Start Work → Remove → Complete. Each gate requires a photo and a signature before advancing.
Hot Work, Confined Space, Work at Height, Energised Work. One-hour warning to the permit holder before silent lapse.
Report a near-miss, first aid, or recordable from the phone in under a minute. Photo, location, severity, injury type.
Every incident requires corrective actions with an owner, a due date, and a verification sign-off before close.
Log TBTs per team and per shift with attendee sign-off. Compliance dashboard flags non-compliant shifts.
CRITICAL incidents auto-notify plant management and require root cause approval to close. No silent escapes.
Job Safety Analysis and Job Hazard Analysis templates attached to work orders, signed before the timer starts.
Every gate signature is cryptographically attributable to the signed-in user, even on shared plant tablets.
Before a tech starts a high-risk job, the Copilot reads the JSA, the LOTO record, and the last three incidents on the asset and briefs the tech in thirty seconds.
Our LOTO compliance went from 74 percent to 99 percent in two months. The gate photos were the forcing function. You cannot advance the work without the photo, and the tech knows it.
EHS Manager · Chemical Plant
99%
LOTO compliance
Photo-gated state machine makes skipping a step impossible.
1h
Permit expiry warning
Holder gets a push before the permit silently lapses.
0
Incidents closed without CAPA
Verification gate refuses close until every corrective action is signed off.
LOTO applies to the work order timer. No work starts until verify is signed.
Learn moreCritical safety defects escalate into incident tracking from the NC stepper.
Learn moreTraining modules link to LOTO and JSA certifications. Competency matrix gates assignment.
Learn moreGate captures happen at the machine, on the phone. Offline-first, biometric sign-off.
Learn moreStart with LOTO on one asset class. Watch the compliance number climb and the incident rate drop.