Safety

LOTO with a photo at every gate.

Dovient turns Lockout-Tagout into a five-phase state machine where every gate requires a photo and a signature. Permit expiry alerts before they lapse. Incident CAPAs that do not close without verification. TBT attendance logged by shift.

5-phase LOTO state machine Permit expiry alerts CAPA verification TBT compliance

LOTO · Pump A-2 · WO #1247

Phase 3 of 5

Start work

Apply lock
Verify lock
3Start work
4Remove lock
5Complete

Required

Photo of the locked disconnect

Signature to advance

Capture & sign

Five phases. Every gate signed with a photo.

The Dovient LOTO flow is a state machine. You cannot skip a phase, you cannot advance without the required capture, and every gate is attributable to the individual who signed it.

1

Apply lock

Energise-off, lock the isolator, attach the tag. Photo + signature.

2

Verify lock

Try-to-start, zero-energy test. Photo + signature required.

3

Start work

Work cannot begin until verify is signed off. Photo of the safe state.

4

Remove lock

Confirm area is clear, tools are off, no one downstream. Signature.

5

Complete

Final walkaround, return to service, close the LOTO record.

Four surfaces the EHS lead opens every morning.

LOTO, permits, incidents, toolbox talks. Four views that cover the whole safety surface.

Active · plant A

7 locks applied

Pump A-2

Start work

M. Rao

Conveyor 3

Verify

K. Das

Press L-2

Start work

S. Banu

Gearbox GX-8

Remove

M. Rao

Active LOTOs

Every lock currently applied, who applied it, which asset, and which phase it is in.

Permits · active

Hot Work14:30
Confined SpaceTomorrow
Work at Height16:00
Energised Work15:15

2 expiring within 1h

Permit expiry

Hot Work, Confined Space, Work at Height, Energised Work. One-hour warning before lapse.

Incident #0142

Slip near-miss

Add anti-slip strip
Update housekeeping SOP
Retrain cleaning crew
Verification walk

Cannot close

3 CAPAs open

Incident CAPA

Every incident requires CAPAs with named owner, due date, and verification sign-off.

This week

TBT by shift

A-shift93% (42/45)
B-shift75% (36/48)
C-shift90% (38/42)
D-shift100% (44/44)

TBT compliance

Attendance logged per team and shift. Non-compliant shifts flagged before audit.

Safety records auditors actually trust.

Every critical action is attributable, timestamped, and carries a photo. No spreadsheets, no binders, no paper-trail gaps.

LOTO 5-phase state machine

Apply → Verify → Start Work → Remove → Complete. Each gate requires a photo and a signature before advancing.

Permit expiry alerts

Hot Work, Confined Space, Work at Height, Energised Work. One-hour warning to the permit holder before silent lapse.

Incident reporting from mobile

Report a near-miss, first aid, or recordable from the phone in under a minute. Photo, location, severity, injury type.

CAPA verification gate

Every incident requires corrective actions with an owner, a due date, and a verification sign-off before close.

Toolbox Talk compliance

Log TBTs per team and per shift with attendee sign-off. Compliance dashboard flags non-compliant shifts.

Severity-based escalation

CRITICAL incidents auto-notify plant management and require root cause approval to close. No silent escapes.

JSA and JHA templates

Job Safety Analysis and Job Hazard Analysis templates attached to work orders, signed before the timer starts.

Attributable signatures

Every gate signature is cryptographically attributable to the signed-in user, even on shared plant tablets.

Copilot pre-work briefing

Before a tech starts a high-risk job, the Copilot reads the JSA, the LOTO record, and the last three incidents on the asset and briefs the tech in thirty seconds.

Our LOTO compliance went from 74 percent to 99 percent in two months. The gate photos were the forcing function. You cannot advance the work without the photo, and the tech knows it.

EHS Manager · Chemical Plant

99%

LOTO compliance

Photo-gated state machine makes skipping a step impossible.

1h

Permit expiry warning

Holder gets a push before the permit silently lapses.

0

Incidents closed without CAPA

Verification gate refuses close until every corrective action is signed off.

Safety records every auditor actually trusts.

Start with LOTO on one asset class. Watch the compliance number climb and the incident rate drop.