Production & OEE

Live OEE. Categorised downtime. Orders traced end-to-end.

Dovient turns the production board into a live feed. A single OEE gauge shows availability, performance, and quality at the same time. Every downtime minute is tagged, every production order traces from target to reject.

Live OEE Categorised downtime Shift handover Order → run → output trace
dovient.com, Production · Line 3

72.4%

OEE

Availability88%
Performance91%
Quality90%

Active downtime

Machine failure · 00:42

Pump A-2 · started 10:18 · WO #1247 linked

CLOSE

Target

2,400

Actual

1,788

Reject

12

One gauge. Three components. Audited inputs.

OEE = Availability × Performance × Quality. Every input is auditable, not a hand- entered guess at end of shift.

Availability

88%

Run time / planned production time. Downtime events deduct from the numerator, live.

Performance

91%

Actual cycles / ideal cycles. Ideal comes from the production order or the asset nameplate.

Quality

90%

Good units / total units. Inspections, holds, and rejects post into the same transaction.

Four surfaces a plant ops team opens every shift.

Downtime now, downtime this week, the handover chain, the order trace. Four views that cover 90 percent of production decisions.

Active · Line 3

UNPMachine failure42m
-Material shortage18m
PLNChangeover35m
PLNTool change8m
Close active event

Downtime events

Every stoppage tagged Planned or Unplanned with a reason. One tap to close and log a root cause.

PO-8872 · released

2,400 units target

Draft
Released
In progress
Completed
Run 19808
Run 28084

Order → run trace

Production order lifecycle, linked runs, good vs reject, quality holds, every linked WO.

A-shift → B-shift

Handover notes

Pending breakdowns2
Material shortage1
Safety flags0
Planned PMs3
Acknowledge & start

Shift handover

Outgoing shift signs off, incoming acknowledges. Breakdowns, material issues, safety flags all passed forward.

30-day rolling

OEE trend · Line 3

Mar 9Apr 9

30-day OEE trend

Shift, day, week, month. See if OEE slipped hourly or trended down a whole month.

Production visibility without a separate MES bolt-on.

Dovient unifies the production board with the maintenance platform so a downtime event has a work order, a root cause, and a fix attached before the shift ends.

Live OEE gauge with A × P × Q breakdown

Availability green, Performance blue, Quality purple. Plant ops spot quality gaps in three seconds without opening a dashboard.

Downtime events with planned/unplanned tags

Machine failure, setup, material shortage, changeover, tool change. A tag with machine failure auto-creates a service request.

Production order traceability

DRAFT → RELEASED → IN_PROGRESS → COMPLETED. Each order links to runs, good / reject / rework counts, quality holds, and every downtime event.

Shift handover with acknowledgement

Outgoing signs off, incoming must acknowledge. Pending breakdowns, material issues, safety flags passed forward. Full audit chain.

OEE trend at shift, day, week, month

Distinguish a bad hour from a bad month. Switch granularity to investigate a specific loss or look at the macro picture.

Downtime Pareto

Which 20 percent of causes drive 80 percent of losses. One chart, filterable by line, area, and shift.

Target vs actual, live

Production board shows the target, actual, and reject in real time. Operators see the shift blocker before the supervisor asks.

Operator-initiated service requests

Operators raise a service request from the stoppage screen. Maintenance triage sees it immediately with the linked downtime event.

Copilot downtime summaries

Ask the Copilot 'what caused the most downtime on Line 3 last week' and get a grounded answer with the Pareto, the reason split, and the top three repeat offenders.

We raised Line 3 OEE from 68 to 81 in a quarter. The single biggest win was tagging every downtime minute to a reason. It turned the fights between production and maintenance into a conversation about the Pareto.

Production Manager · Food & Beverage Plant

+13pt

OEE lift

Average gain after a quarter of tagged downtime and handover discipline.

3 sec

To spot the blocker

One glance at the gauge breakdown and the active downtime card.

100%

Downtime categorised

No uncategorised minutes on the line, ever. Every event has a reason and a category.

Production visibility in the same tool you fix the machines with.

Turn on the live OEE gauge today. Start tagging downtime by reason, and watch the Pareto reshape what the team argues about.