Dovient turns the production board into a live feed. A single OEE gauge shows availability, performance, and quality at the same time. Every downtime minute is tagged, every production order traces from target to reject.
72.4%
OEE
Active downtime
Machine failure · 00:42
Pump A-2 · started 10:18 · WO #1247 linked
Target
2,400
Actual
1,788
Reject
12
OEE = Availability × Performance × Quality. Every input is auditable, not a hand- entered guess at end of shift.
88%
Run time / planned production time. Downtime events deduct from the numerator, live.
91%
Actual cycles / ideal cycles. Ideal comes from the production order or the asset nameplate.
90%
Good units / total units. Inspections, holds, and rejects post into the same transaction.
Downtime now, downtime this week, the handover chain, the order trace. Four views that cover 90 percent of production decisions.
Active · Line 3
Every stoppage tagged Planned or Unplanned with a reason. One tap to close and log a root cause.
PO-8872 · released
2,400 units target
Production order lifecycle, linked runs, good vs reject, quality holds, every linked WO.
A-shift → B-shift
Handover notes
Outgoing shift signs off, incoming acknowledges. Breakdowns, material issues, safety flags all passed forward.
30-day rolling
OEE trend · Line 3
Shift, day, week, month. See if OEE slipped hourly or trended down a whole month.
Dovient unifies the production board with the maintenance platform so a downtime event has a work order, a root cause, and a fix attached before the shift ends.
Availability green, Performance blue, Quality purple. Plant ops spot quality gaps in three seconds without opening a dashboard.
Machine failure, setup, material shortage, changeover, tool change. A tag with machine failure auto-creates a service request.
DRAFT → RELEASED → IN_PROGRESS → COMPLETED. Each order links to runs, good / reject / rework counts, quality holds, and every downtime event.
Outgoing signs off, incoming must acknowledge. Pending breakdowns, material issues, safety flags passed forward. Full audit chain.
Distinguish a bad hour from a bad month. Switch granularity to investigate a specific loss or look at the macro picture.
Which 20 percent of causes drive 80 percent of losses. One chart, filterable by line, area, and shift.
Production board shows the target, actual, and reject in real time. Operators see the shift blocker before the supervisor asks.
Operators raise a service request from the stoppage screen. Maintenance triage sees it immediately with the linked downtime event.
Ask the Copilot 'what caused the most downtime on Line 3 last week' and get a grounded answer with the Pareto, the reason split, and the top three repeat offenders.
We raised Line 3 OEE from 68 to 81 in a quarter. The single biggest win was tagging every downtime minute to a reason. It turned the fights between production and maintenance into a conversation about the Pareto.
Production Manager · Food & Beverage Plant
+13pt
OEE lift
Average gain after a quarter of tagged downtime and handover discipline.
3 sec
To spot the blocker
One glance at the gauge breakdown and the active downtime card.
100%
Downtime categorised
No uncategorised minutes on the line, ever. Every event has a reason and a category.
Every downtime event can open a work order with the asset and the symptom pre-filled.
Learn moreQuality holds and non-conformances roll up into the OEE Quality component automatically.
Learn moreDowntime Pareto, OEE trends, and shift summaries all live in the report builder.
Learn moreA closed downtime event prompts for a 5-Why and feeds the fishbone on the asset.
Learn moreTurn on the live OEE gauge today. Start tagging downtime by reason, and watch the Pareto reshape what the team argues about.