What we monitor
The assets driving your energy cost
Furnaces & Kilns
Refractory condition, shell temperature, energy intensity per heat. Continuous monitoring for planned relinings instead of emergencies.
Compressed Air Systems
Leak detection, pressure drop mapping, compressor efficiency. Real-time visibility into the 15–25% typically lost.
Rolling & Forming Lines
Vibration analysis, bearing health, energy per ton. Mill profiles optimized by product mix and throughput.
Sound familiar?
Carbon tax is now mandatory
EU CBAM isn't coming, it's here. Every ton exported to Europe carries a carbon cost. If you can't measure energy intensity accurately, you can't optimize or report it.
Energy waste is invisible
Compressed air leaks, furnace inefficiencies, suboptimal heat recovery: all silent. Monthly bills show the total but not where the waste lives.
Retiring operators took the knowledge
The operators who tuned furnace profiles for minimum energy per heat are gone. New operators follow standard procedures but miss the nuances that saved 10–15%.
How Dovient works
Sees what your operators can't
Connects to Level 2 systems, energy meters, and historian data. Maps energy flow across your plant and pinpoints waste in real-time.
Real-time energy intensity
Energy consumption per ton across every major process. Deviations flagged immediately with root-cause analysis.
Energy per ton tracked in real-time.
Compressed air leak detection
Pressure drop analysis identifies leaks across your network, each quantified in kWh and dollars for prioritized repair.
Leaks quantified by dollar impact.
CBAM compliance reporting
Automated carbon intensity calculations aligned with EU CBAM. Direct and indirect emissions tracked per product and facility.
Reports generated from production data.
Furnace optimization
AI learns optimal energy profiles from your best heats and guides operators to replicate them. Refractory monitoring prevents unplanned shutdowns.
Optimal profiles replicated across shifts.
Outcomes
First 90 days
Energy costs tracked monthly by invoice
Energy intensity per ton, real-time, all processes
Leaks found during annual audits
Leaks detected continuously, prioritized by dollar impact
CBAM reporting done manually in spreadsheets
CBAM reports auto-generated from production data
Furnace profiles vary by operator and shift
Optimal profiles replicated consistently across shifts