What we monitor
The equipment that keeps your production running
Injection Molding Presses
Hydraulic and electric presses. Cavity pressure monitoring, clamp force tracking, and cycle time analysis.
Extruders
Single and twin-screw extruders. Barrel temperature monitoring, screw wear tracking, and melt pressure analysis.
Blow Molding Equipment
Extrusion and injection blow molding. Parison monitoring, wall thickness tracking, and cooling cycle optimization.
Sound familiar?
Mold failures are catastrophic
A mold crash doesn't just stop production. It destroys tooling that costs $50K to $200K to replace and takes weeks to arrive. The downstream impact on customer orders and contract penalties compounds the direct cost.
Extreme conditions accelerate wear
Plastics processing operates at extreme temperatures and pressures. Extruder barrels, screws, and heater bands degrade faster than calendar-based schedules predict, and the first sign of wear is often defective product.
No time for maintenance windows
Demand spikes and tight delivery schedules leave no room for planned downtime. Maintenance gets deferred until something breaks, and by then the cost is 3 to 9x higher than a planned repair.
How Dovient works
An AI copilot that understands mold health, extruder wear, and cycle time optimization
Dovient connects to your existing equipment, CMMS, and sensor data. The AI agents learn your plant's patterns and proactively manage the work your team shouldn't have to do manually.
Mold cavity pressure and temperature monitoring
Agents track cavity pressure curves, temperature distribution, and fill patterns across every cycle. Mold wear is detected before it produces defective parts.
Mold wear detected before it produces defective parts.
Extruder screw and barrel wear tracking
Screw torque, barrel temperature profiles, and melt pressure are monitored continuously. Barrel replacement is planned weeks in advance instead of after a quality failure.
Extruder barrel replacement planned weeks in advance.
Cycle time drift detection for early quality warnings
The system detects subtle cycle time changes that indicate process drift. Operators are alerted before scrap rates climb.
Cycle time drift flagged before scrap rates climb.
Changeover optimization for multi-product runs
Changeover procedures are standardized and guided. Material purge sequences, temperature setpoints, and quality checks are automated for every product transition.
Changeover times reduced with standardized procedures.
Outcomes
What changes in your first 90 days
Mold wear discovered when parts fail quality inspection
Mold wear detected before it produces defective parts
Extruder barrel replaced after a quality failure
Extruder barrel replacement planned weeks in advance
Cycle time drift noticed when scrap bins fill up
Cycle time drift flagged before scrap rates climb
Changeover procedures vary by operator and shift
Changeover times reduced with standardized procedures