What we monitor
The equipment that keeps your plant running
Crushers & Grinders
Raw mills, hammer crushers, and ball mills. Vibration monitoring, bearing condition tracking, and liner wear detection.
Kilns & Preheaters
Rotary kilns and preheater towers at extreme temperatures. Shell temperature monitoring, refractory condition tracking, and drive load analysis.
Conveying Systems
Belt conveyors, bucket elevators, and pneumatic systems. Belt degradation detection, misalignment alerts, and blockage risk monitoring.
24/7 continuous production
Zero tolerance for unplanned stops
A kiln restart after an unplanned shutdown takes 3 to 5 days due to thermal cycling constraints. Prevention isn't optional. It's the only viable strategy.
How Dovient works
An AI copilot that understands kiln operations, crusher health, and environmental compliance
Dovient connects to your existing equipment, CMMS, and sensor data. The AI agents learn your plant's patterns and proactively manage the work your team shouldn't have to do manually.
Kiln shell and refractory monitoring
Agents track shell temperature distribution, hot spots, and refractory wear patterns. Work orders are generated before thermal stress causes unplanned shutdowns.
Catches refractory degradation weeks before it forces a shutdown.
Crusher and mill vibration analysis
Vibration signatures, bearing temperatures, and drive loads are monitored continuously. The system learns normal operating envelopes and flags deviations early.
Bearing failures detected 3 weeks before they cause stops.
Conveyor belt health tracking
Belt wear, alignment, and splice condition are tracked across the entire material path. Replacement is scheduled during planned windows, not after a belt breaks mid-run.
Belt failures predicted before material flow is interrupted.
Environmental compliance record generation
Emissions monitoring, dust collection logs, and maintenance records are generated automatically. Audit-ready documentation is always current.
Compliance records generated automatically for all 15+ regulatory agencies.
Outcomes
What changes in your first 90 days
Kiln refractory condition checked only during shutdowns
Kiln refractory wear tracked continuously with automated hot-spot detection
Crusher bearing failures discovered when the crusher stops
Crusher bearing failures caught 3 weeks early with vibration trend analysis
Emissions and dust collection logs maintained manually
Emissions and dust collection logs generated automatically with timestamps
Maintenance windows planned around guesswork
Maintenance windows planned around production cycles with dependency-aware scheduling