TL;DR
A belt tracking to one side is almost always a tension imbalance or a crown alignment issue on the end rollers. Adjust the tracking roller in small increments and allow the belt several belt lengths to respond before adjusting again.
What you might see
- belt running to one side of the lehr
- glass containers tipping or falling off belt edge
- belt edge contacting the lehr sidewall
- belt wear concentrated on one edge
Likely causes
End roller not parallel to the lehr frame allowing the belt to walk to one side
Belt tension higher on one side from uneven tracking adjustment
Belt splice joint not square causing periodic tracking deviation
Product loading asymmetric on the belt shifting the belt center of gravity
Required tools
- Precision level
- Wrench for tracking adjustment
- LOTO kit
Safety first
- Lock out the lehr conveyor drive before any roller or belt adjustment. Running belt contact in a hot lehr causes severe burns and entanglement.
- Lehr interior temperatures are high. Use heat-resistant gloves for any work near the lehr opening.
Procedure
- 1
Observe the belt tracking direction. Identify which end of the lehr the deviation is occurring from.[1]
- 2
Stop the lehr and lock out the drive before touching any roller adjustment.
Warning: Lock out the conveyor drive before touching any roller adjustment. The lehr belt moves continuously and entanglement with a running belt in a hot lehr is extremely dangerous. - 3
Adjust the discharge end tracking roller in the direction that moves the belt toward center. Make one small adjustment at a time (0.5 mm turns of the adjustment bolt).[1]
- 4
Restart and allow the belt to run for at least 5 belt lengths before re-evaluating.
- 5
Check the belt splice for squareness. A non-square splice causes a repeating tracking deviation every belt revolution.
- 6
Verify the end rollers are parallel to the lehr frame using a precision level. Adjust if necessary.
Sources
Pennekamp Pennekamp Profile / Mosaik Annealing Lehr general technical documentation, Pennekamp
General glass lehr conveyor belt tracking and alignment maintenance procedures (general)
More guides for Pennekamp Pennekamp Profile / Mosaik
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Glass surface staining in the lehr means the protective atmosphere has been disrupted by air ingress or a gas control fault. Check the lehr seal curtains, gas supply, and O2 sensor calibration.
How to diagnose temperature zone deviation on a Pennekamp Profile / Mosaik annealing lehr
A temperature zone deviation causes glass breakage from residual stress. Identify whether the zone is overheating or underheating, then check the heating element and thermocouple before adjusting the setpoint.
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