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40% Efficiency Boost Through Digital Maintenance Transformation

How Dovient helped a leading pharmaceutical company transform their maintenance operations, achieving unprecedented operational efficiency while reducing costs by 25%

Client Overview

Industry

Pharmaceutical Manufacturing

Company Size

2,500+ Employees

Manufacturing Facilities

8 Global Plants

Production Lines

24 Active Lines

Quality Standards

ISO 9001, GMP

Market Reach

65+ Countries

A global pharmaceutical manufacturer specializing in life-saving medications with operations across multiple continents. The company maintains the highest quality standards while serving millions of patients worldwide through their innovative drug development and manufacturing processes.

The Challenge

Balancing operational efficiency with quality standards while managing complex maintenance requirements

Operational Bottlenecks

Complex operational requirements causing production delays and inefficiencies

Manual Documentation

Paper-based maintenance logs creating data gaps and operational risks

Equipment Management

Complex equipment processes taking weeks to complete with high operational costs

Reactive Maintenance

High maintenance costs due to unplanned downtime and emergency repairs

Our Solution

Comprehensive digital transformation with regulatory compliance at its core

1

Digital Maintenance System

Implemented fully validated digital maintenance system with electronic workflows, audit trails, and data integrity controls meeting all operational requirements.

2

Automated Equipment Management

Streamlined equipment workflows with automated documentation generation, reducing processing time from weeks to days.

3

Predictive Maintenance Analytics

Real-time equipment monitoring with AI-powered predictive algorithms to prevent failures while maintaining validation status.

4

Integrated Process Management

Comprehensive process management system with automated workflows, deviation tracking, and root cause analysis.

98%
Process Accuracy
Operational Standards
25%
Cost Reduction
Annual Maintenance Savings
60%
Faster Audits
Streamlined Documentation
40%
Efficiency Gain
Overall Operations

Implementation Timeline

Accelerated validation approach ensuring continuous compliance

1

Week 1-2

System validation and regulatory documentation

2

Week 3-6

Pilot implementation and user training

3

Week 7-10

Phased rollout across all facilities

4

Week 11-12

Full deployment and continuous improvement

"Dovient's solution has been transformational for our operational efficiency. We've not only reduced our maintenance costs significantly but also achieved the highest operational scores in our company's history. The digital transformation was seamless, and our operations team has never been more confident."
Dr. Priya Sharma
Head of Quality Assurance

Ready to Transform Your Pharmaceutical Operations?

Join leading pharmaceutical companies who have achieved operational excellence while reducing costs with Dovient's maintenance solutions.