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How Dovient transformed maintenance process in a leading Food Manufacturer

Discover how we helped reduce downtime by 15% and cut maintenance costs while improving operational efficiency through smart digitization.

Client Overview

Industry

Food Manufacturing

Company Size

500+ Employees

Production Lines

12 Active Lines

Annual Revenue

$50M+

A leading food manufacturer with multiple production facilities across the region, specializing in packaged foods and beverages with strict quality and safety standards.

The Challenge

Manual processes and reactive maintenance were causing significant operational inefficiencies

High Downtime

Frequent equipment failures causing production delays

Manual Tracking

Paper-based maintenance logs and inventory management

Poor Visibility

Lack of real-time insights into equipment performance

Compliance Issues

Difficulty maintaining audit trails and documentation

Our Solution

Comprehensive digital transformation of maintenance operations

1

Asset Performance Monitoring

Identified frequently failing assets in production lines through data analysis and predictive maintenance algorithms.

2

Inventory Optimization

Optimized inventory management by providing detailed analysis on consumption trends and automated reorder points.

3

Vendor Management

Streamlined management of AMCs and warranties from external vendors with automated tracking and notifications.

4

Digital Audit Process

Implemented digital signatures for QC teams, simplifying the audit process and ensuring compliance documentation.

15%
Reduction in Asset Downtime
10%
Efficiency Improvement
Continuous Improvement
AI-powered insights
15%
Cost Reduction

Implementation Timeline

Phased approach ensuring minimal disruption to operations

1

Week 1-2

System setup and data migration

2

Week 3-4

Team training and pilot testing

3

Week 5-8

Phased rollout across production lines

4

Week 9-12

Full deployment and optimization

Dovient's solution transformed our maintenance operations completely. The reduction in downtime and improved efficiency has had a direct impact on our bottom line. The team's expertise and support throughout the implementation was exceptional.
Sarah Johnson
Operations Director

Ready to transform your maintenance operations?

Join leading manufacturers who have already improved their efficiency and reduced costs with Dovient's smart maintenance solutions.